■Product Introduction
The vial powder filling production line is composed of the ultrasonic bottle washing machine, dryer sterilizer, filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of the inner and outer wall of the bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping, and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in a linkage line, which is mainly used in the production of vial sterile powder filling.
■Performance Features
✓The whole line meets new GMP requirements and Pharmacopoeia standards.
✓Straight-line layout reduces cross-contamination risk and ensures aseptic levels.
✓Applicable for 5ml-50ml vials based on user requirements.
✓Production Capacity: 6000-30000BPH for powder filling machine.
✓Filling Accuracy: ≤ ±1% depending on drug characteristics.
✓Capping qualified rate: ≥99.9%.
✓Compact structure occupies less floor area.
✓High degree of automation with PLC and touch screen control.
✓Optional real-time display and printing for sterilization temperature.
✓Heat evenly distributed in circulation tunnel oven for optimal removal.
✓Multi-head screw intermittent filling prevents secondary pollution.
✓Optional open-RABS isolation protection system and class 100 laminar hood.
✓Equipped with dust exhaust device to absorb aluminum scraps during capping.
✓Online monitoring for dust particles, planktonic bacteria, and wind pressure.
■Frequently Asked Questions (FAQ)
Q1: What is the filling accuracy of the machine?
A1: The machine achieves a high filling accuracy of ≤ ±1%, depending on the specific characteristics of the powder being processed.
Q2: Which bottle sizes are compatible with this equipment?
A2: The standard line is applicable for 2ml to 30ml vial bottles, and can be customized to support up to 50ml vials based on customer requirements.
Q3: Does the production line comply with GMP standards?
A3: Yes, the entire production line is designed and manufactured to meet the latest GMP requirements and international Pharmacopoeia standards.
Q4: What is the maximum production capacity?
A4: Depending on the model (from KGF4 to KGF20), the production capacity ranges from 50 to 500 bottles per minute (6,000 to 30,000 BPH).
Q5: How does the machine ensure aseptic conditions during filling?
A5: It utilizes a straight-line layout to minimize cross-contamination, multi-head screw intermittent filling to prevent secondary pollution, and optional Class 100 laminar air flow or RABS isolation systems.
Q6: Is the machine easy to operate and maintain?
A6: Absolutely. The machine features a high-degree of automation with PLC controls and a high-precision color touch screen for easy monitoring and operation.
Trial Medical
