Complete Solution for IV Solution Soft Bag Production Line

Product Description

Complete Solution for IV Solution Soft Bag Production Line

The pioneer supplier of turnkey plants provides integrated engineering solutions for worldwide pharmaceutical factories such as IV solution, vaccine, oncology etc., in compliance with EU GMP, US FDA cGMP, PICS, and WHO GMP.

We provide the most reasonable project design, high-quality equipment, and customized service to different pharmaceutical and medical factories from A to Z for Non-PVC soft bag IV solution, PP bottle IV solution, Glass vial IV solution, Injectable Vial & Ampoule, Syrup, Tablets & Capsules, Vacuum blood collection tube etc.

IV Solution Production Line
Production Process
Soft Bag Solution

Core Description

Integrated engineering solutions for pharmaceutical and medical factories include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, solution preparing and conveying system, filling and packing system, automatic logistics system, quality control system, central laboratory and etc. Customized engineering solutions meticulously cover:

Pre-engineering consulting service
Production process selection
Equipment model selection and customization
Installation and commissioning
Validation of the equipment and process
Production technology transferring
Hard and soft documentation
Training for skilled workers

Product Operation Steps

1. Non-PVC soft bag IV solution Forming-Filling-Sealing production line:

This line is used to produce IV bag by Non-PVC(PP) film, and finishing bag forming, printing, filling and sealing by the same machine. The IV bag size ranges from 100ml - 5000ml. Only need half an hour to change from one size to another. It has special design of 130mm width to save film, also can realize 100% film utilization, no any waste material.

Forming Filling Sealing
Machine Detail
IV Bag Production

2. Sterilizing system:

Used to sterilize the finished IV bag by superheated water at 121ºC. Sterilizing time ranges from 15 - 30 minutes. We can equip with automatic IV bag loading/unloading machines and automatic sterilizing carts conveying systems.

Sterilizing system 1
Sterilizing system 2
Sterilizing system 3

3. Packing system:

Finishes IV bag drying, leak detection, light inspection, overwrapping and carton packing. Includes options for automatic shipping carton opening, manual/certificate inserting, sealing, labeling, data tracing, and auto rejection systems.

Packing 1
Packing 2
Packing 3

4. Pharmaceutical water treatment:

Includes purified water treatment (2RO+EDI), water distiller (WFI), and pure steam generator. PW tank and WFI tank are included.

Water treatment 1
Water treatment 2
Water treatment 3

5. Solution preparation system:

Mixes medicine with injection water using solution preparation tanks equipped with load cells and magnetic stirring systems.

Preparation 1
Preparation 2
Preparation 3

6. Clean room & HVAC:

Includes wall panels, ceiling panels, windows, doors, flooring, lighting, AHU, HEPA filters, air ducts, and auto control systems to maintain Class C + A environments.

Clean room 1
Clean room 2
Clean room 3

7. Laboratory:

Equipped with lab testing instruments and furniture for IV bag samples and raw material testing, including stability chambers, HPLC, and spectrometers.

Lab 1
Lab 2
Lab 3

Main Advantages of the Production Line

100% film utilization: No waste edge between bags, reducing material and energy consumption.
Reliable welding system: Leakage rate for IV bags is less than 0.03%.
Quick changeover: Only 0.5-1 hour to switch between different bag sizes.
Compact structure: Reduces machine length by 1/3, saving room space.
Safe filling nozzle: Patent contact filling ensures no solution overflow or particle generation.
Cost Saving: Patent designed 130mm width bags save 10mm of film compared to others.

Tech Parameters

Model Srd1a Srd2a Srd3a Srd4a Srd6a Srd12a
Capacity (500 ml) 900 bph 2000 bph 2800 bph 3600 bph 5000 bph 8000 bph
Power Source AC 380V 50Hz
Power (kw) 8 22 26 32 32 60
Compressed Air ≥ 0.6 mpa, dry and oil-free
Running Noise <75 db
Overall size (m) 3.26*2.0*2.1 4.72*2.6*2.1 5.52*2.7*2.1 6.92*2.7*2.1 8.97*2.7*2.25 8.97*4.65*2.25
Frequently Asked Questions (FAQ)
Q1: What materials are used for IV bag production in this line? A: The production line uses Non-PVC (PP) film to form, fill, and seal the IV bags.
Q2: What is the range of IV bag sizes that can be produced? A: The line can produce IV bags ranging from 100ml to 5000ml in size.
Q3: How long does it take to switch between different bag sizes? A: It takes only 0.5 to 1 hour to perform a quick changeover from one size to another.
Q4: What is the expected leakage rate for the finished bags? A: Thanks to the reliable heating and welding system, the leakage rate is maintained at less than 0.03%.
Q5: Does the system include water treatment facilities? A: Yes, the turnkey project includes full pharmaceutical water treatment, including 2RO+EDI systems and water distillers (WFI).
Q6: Is the production line compliant with international standards? A: Yes, all integrated engineering solutions are designed to comply with EU GMP, US FDA cGMP, PICS, and WHO GMP standards.

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